Overview

Understanding different custom t shirt printing techniques helps you choose the best option for your project. Each method offers distinct advantages based on design complexity, quantity, and budget.

Screen Printing

Screen printing remains one of the most popular methods for large quantities:

• Creates a mesh screen with your design
• Pushes ink through the screen onto the t-shirt
• Builds up vibrant, durable color layers
• Ideal for bold, simple designs with limited colors

Best for: Large orders (50+ units), solid colors, long-lasting prints

Direct-to-Garment (DTG)

DTG uses specialized inkjet technology to apply designs directly onto fabric:

• Allows for photorealistic images and complex color gradients
• Produces soft, breathable prints
• Works well for small quantities and one-off designs
• Eliminates the need for screens or setup time

Best for: Small orders, detailed artwork, multicolor designs, on-demand printing

Sublimation Printing

An advanced technique using heat and pressure to bond dyes with polyester fibers:

• Vibrant, fade-resistant colors
• Full-coverage design possibilities
• No cracking or peeling after washing
• Ideal for athletic and promotional wear

Best for: Polyester blend t-shirts, photo-quality designs, high-volume orders

Heat Transfer

Uses pre-printed designs applied through heat and pressure:

• Affordable for small to medium quantities
• Allows for multiple designs without setup costs
• Works with both light and dark colored shirts
• Good for detailed, photographic designs

Best for: Small to medium orders, varied designs, budget-conscious projects

Embroidery

Uses thread and stitching for a premium custom t shirt option:

• Creates textured, professional-looking logos
• Excellent durability and prestige appeal
• Offers a premium feel compared to printed designs
• Requires specialized embroidery machines

Best for: Corporate apparel, professional uniforms, premium merchandise

Comparison Chart